Flux core welding and general MIG welding are similar methods used for both outdoor and indoor welding projects. However, flux core welding has certain advantages, especially when dealing with metals that are prone to galvanization, rusting, and other forms of corrosion. For hobbyists and DIY enthusiasts, a flux core welder is a more suitable choice.
Essential Things to Know Before Buying A Flux Core Welder
Before purchasing a flux core welder, there are several essential factors to consider:
Shielding Types: Choose between gas-shielded and self-shielded welders. Self-shielded welders are more portable and suitable for construction and structural works, while gas-shielded units work best for fabrication tasks.
Electrode Type: Flux core welders use tubular electrodes with a flux filling to produce gases. Consider the electrode size and classification, which determines its tensile strength, suitable welding surfaces, and gas compatibility.
Duty Cycle: The duty cycle indicates how long the welder can be used within a specific period. Higher voltage welders generally have better duty cycles and can work more efficiently, especially when dealing with metals like aluminum.
Transfer Type: There are two types of deposit materials used in the industry – rounded transfer and spray transfer. Spray transfer is more common and heats the electrode, spraying liquid metal onto the target metal, while the globular method deposits a heated glob of material for joint welding.
Overheating Protection: Look for welders with thermal overload protection to safeguard the machine from excessive heat, prolong its lifespan, and ensure efficient performance.
By considering these factors, you can choose a flux core welder that best suits your needs and provides high-quality welding performance.
Which Welder Should You Get?
Ideal for Home Use: Perfect Power Welder FC-120, Lotos Mig140
Ideal for Beginner: Super Deal Black Mig, Forney Easy Weld 140 FC-i,
Best Value for Money Machines: Perfect Power Welder FC-120, Hobart Handler 140
Flux core welders are indeed a great choice for beginners due to their ease of use and relatively quick learning curve. While new products may enter the market over time, the Perfect Power Welder FC-120 Flux Core Welder and Forney Easy Weld 299 are recommended as a balanced options with a favorable price-performance ratio. However, it’s always a good idea to research and consider other options available at the time of your purchase to ensure you find the best welder that suits your specific needs and preferences.